MB 204: OPERATIONS MANAGEMENT
MODULE I
1. Introduction to Production and Operations Management: Difference between Manufacturing and Service Operations; Product Process Matrix Capacity Planning- Responsibilities of Production Manager; Production as a Coordination Function; Production Cycle, Production Planning & Control Concept. (4L)
2. Characteristics of Manufacturing Systems: Classification of Manufacturing Systems with Examples; Differences between Intermittent and Continuous Production (2L)
3. Plant Location: Need for a Good Plant Location; Factors influencing Plant Location –Tangible and Intangible Factors; Economic Survey of Site Selection (2L)
4. Plant Layout: Need for a Good Plant Layout; Characteristics of a Good Layout; Costs associated with Plant Layout; Process Layout vs. Product Layout; Optimization in a Process Layout and Product Layout; Designing Product and Process Layout; Assembly Line Balancing – Concept and Problems; Cellular Manufacturing Concept (6L)
5. Maintenance Management: Types of Maintenance – Breakdown and Preventive Maintenance; Total Productive Maintenance (TPM) (3L)
MODULE II
6. Purchase Management: Purchasing Procedure; Value Analysis; Vendor Selection; Negotiation; Make or Buy Decision (2L)
7. Inventory Management: Classification of Inventory Items – ABC, FSN, VED classification; Introduction to EOQ and EBQ; MRP – Concept, Inputs and Outputs, Benefits, examples; Deterministic Demand Model–EOQ- Continuous and Periodic Review Inventory Models; Master Production Schedule and MRP; Concepts of MRP II, JIT and ERP (6L)
8. Inspection & Quality Control: Types of Inspection; Statistical Quality Control –Acceptance Sampling and Control Charts (5L)
9. Scheduling: Sequencing – Definition and Assumptions; Sequencing of n jobs on a Single Machine – Shortest Processing Time, Longest Processing Time, Earliest Due Date and First Come First Serve Basis; Sequencing of 2 jobs on 2 Machines – Gantt Charts, Limitations of Gantt Charts; Sequencing of n jobs on 2 and 3 Machines Johnson’s Rule; Introduction to Project Management – CPM and PERT, Identification and Importance of the Critical Path (6L)
10. Work Study: Definition and its Importance; Basic Procedure in Performing a Work Study; Method Study –Objectives and Procedure; Work Measurement–Objectives and Procedure; Concepts of Performance Rating, Basic Time, Allowances and Standard Time. (4L)